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Art. No. 79 406 500 · Training Vehicle

Training Vehicle Plug-in Hybrid (GTE)

Two powertrains in one vehicle and 91 faults that can be switched off — the internal combustion engine, high-voltage powertrain, and charging system combined, with the high-voltage battery exposed and visible behind a transparent cover. Also included are the test reports for insulation resistance and equipotential bonding.

94 Tasks · in the manual and in the course
63 Chapters · in the e-learning course
31 hrs Hands-on · total task time
6 Languages · same task, different language
The difference in diagnostics

Wired in series. Not just tapped in parallel.

The breakout box is connected directly to the control unit; the wires run through test sockets there, many of them through 4 mm bridge plugs. The components carry pin-outs. You measure the signal at the control unit and at the component, open the line and test it – and measure current right in the panel. That is full diagnostics.

Tapped in parallelRead-only
Control unit Component 4,8 V ??

Fault in the wire, connector, component – or the control unit?

Wired in seriesTHEPRA breakout box
Control unit Breakout box Component Pin-outs ✕ 4,8 V 0 V OL Ω 0,8 A

1 · At the control unit: 4.8 V – the control unit delivers.2 · Fault switched on – at the component pin-out: 0 V.3 · Bridge plug pulled, box ↔ pin-out tested: wire open.4 · Ammeter instead of bridge plug: current right in the panel.

  1. 01Measure at the control unit

    The breakout box sits directly at the control unit: here you see the signal it outputs – e.g. 4.8 V.

  2. 02Measure at the component

    Measure at the component pin-out. If 0 V arrives there, the fault is between box and component.

  3. 03Open and test the line

    Pull the 4 mm bridge plug and test the wire from box to pin-out with an ohmmeter: open – fault located.

  4. 04Measure current

    Where a wire runs through a bridge plug, an ammeter simply replaces the plug.

Parallel tapping systems are simpler to build – and cheaper. But they only show that a fault exists, not where. Only a breakout box at the control unit plus pin-outs at the component enables full diagnostics – voltage, continuity and current on every wire with a bridge plug.

Why this trainer

What it does in the classroom.

Four points where the Training Vehicle Plug-in Hybrid (GTE) differs from a diagram — you measure on the trainer, not on the drawing.

01 insights

91 faults across two drives

The most complex fault matrix in the program: an internal combustion engine and a high-voltage drive system in the same vehicle, with many faults across multiple levels.

02 build_circle

The interface is the learning content

In a plug-in hybrid, diagnostics depend on which powertrain is currently active—that is exactly what is practiced here, rather than on two separate systems.

03 school

The Battery You're Allowed to See

The high-voltage battery is exposed and visible behind a transparent cover. The high-voltage measuring sockets provide the actual voltage at a significantly reduced current; all measuring sockets are numbered and color-coded to distinguish between low and high voltage.

04 workspace_premium

Your existing equipment comes along

With TPGO, the courses are also compatible with your existing THEPRA devices—your existing equipment remains in use. Anyone who purchases a 4.0 device with TPGO today can also use it with the older trainers in their facility.

From the manual

The tasks that come with it.

  1. Fault Circuit — Solution: Fault Switch 1.1 ★☆☆☆ ca. 20 min
  2. Fault Circuit — Solution: Fault Switch 1.2
  3. Fault Circuit — Solution: Fault Switch 10
  4. Fault Circuit — Solution: Fault Switch 11
  5. Fault Circuit — Solution: Fault Switch 12
  6. Fault Circuit — Solution: Fault Switch 13
  7. Fault Circuit — Solution: Fault Switch 14
  8. Fault Circuit — Solution: Fault Switch 15.1

… and 86 more tasks. The complete list is in the manual.

Technical data

Everything in detail.

01

Specifications

Learning units 94 exercises · 91 faults
Handbook 293 pages · Theory · Tasks · Solutions
E-Learning Optional
02

Technical data

Dimensions (L × W × H) 4255–4586 × 1799 × 1442–1515 mm
Drive Petrol EA211 110 kW + electric motor 75 kW · system 150 kW
High-voltage battery 8.7 kWh
Weight 1615 kg
Conformity CE · UKCA · RoHS
Training Vehicle Plug-in Hybrid (GTE) — der Kurs auf TPGO, hier eine Aufgabe auf dem Tablet Derselbe Kurs auf dem Smartphone
E-Learning · TPGO

The course for the trainer.
On every screen.

The Training Vehicle Plug-in Hybrid (GTE) comes with a complete course on TPGO. It runs in the browser — tablet, phone, computer. The tasks walk through the same measurements the apprentice takes on the trainer: first the assumption, then the series of readings, then the comparison.

94
Tasks · with measurement series and evaluation
63
Chapters · from the basics to diagnostics
31 hrs
Hands-on · total task time
6
Languages · same task, different language

Fundamentals 100 % · Advanced 0 % SOLO 3–3 · Apply Bloom · EQF 2–2

Certificate · Progress & XP

License for an unlimited number of students and teachers · Term: 10 years, renewable · Activation on your TPGO E-Learning domain.

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Training Vehicle Plug-in Hybrid (GTE) in your workshop

We bring it to you.

A demonstration takes about two hours. We set it up, show the tasks on the trainer and the course that goes with it. You will see right away whether it fits your training workshop.

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