Automotive Electrical Trainer 4.0 — Front panel with fuse, switches, relays, and lights, freestanding on a dark background
Generation 4.0 › Electrics & Electronics › TP-Lab Electrical Trainer 4.0
Generation 4.0 · Art. No. 12020170 · replaces 12020110

From the wiring diagram.
To the modern vehicle electrical system.

Modern configuration: smart fuse for completely short-circuit-proof operation, LED lights, blocking diodes, analog and digital turn signal relays, horn. Four switches, three relays, six lamps—all components are freely wireable just like with plug-in modules. For students who want to truly understand circuits in real vehicles.

4 Switch · Push-button · Toggle · Joystick
3 relay · Turn Signal + 2 × Turn Signals
6 Lamps · 2 × LED + 4 × incandescent bulb
30h Curriculum & E-Learning
Power Minute · 60 seconds

The trainer in one minute.

What the trainer does in class — shown in a minute, with sound. Subtitles can be switched on in the player.

Engineering Core

Modern component set. Freely wireable.

Terminal 30 at the top, terminal 31 at the bottom—and everything in between that makes up a vehicle electrical system. Each component can be connected individually via 2-mm safety sockets and freely wired, just like with plug-in modules. The result: Trainees build real circuits themselves instead of just reading about them in a book.

  • check_circle Smart Fuse — short-circuit-safe operation without having to replace the fuse element
  • check_circle 4 switches: Pushbutton · Toggle switch · Joystick button · Toggle + indicator
  • check_circle 3 relays: automotive changeover relays (86/30/85/87/87a) + analog + digital turn signal relay
  • check_circle 2 LED bulbs + 4 incandescent bulbs (12 V / 0.2 W to 12 V / 5 W) + horn
  • check_circle 5 resistors (31 Ω – 330 Ω), 2 reverse-bias diodes, 2 precision shunts (1% tolerance)
Automotive Electrical Trainer 4.0 (Art. No. 12020170) in a console housing, viewed at an angle from above against a black background — Fuse, 4 switches, measuring shunts, 5 resistors, 2 blocking diodes, 2 LEDs + 4 incandescent bulbs, changeover relay, 2 turn signal relays, horn Art. No. 12020170
Generation 4.0

From 18 component fields to 24.

The changes compared with the TP-Lab Electric Trainer — point by point, straight from development.

  • Terminal 30 with a self-resetting fuse — a short circuit no longer interrupts the timer
  • S1 is now an ignition start button, not a key switch
  • S3 as a switch
  • R6 as a second diode instead of a second fuse
  • E1 and E2 are now listed as LED
  • E3 through E6 with new values, BA sockets throughout
  • R7 as the load resistor for the LED
  • K2 analog and K3 digital flashing relays — both generations side by side
  • P1 Horn
  • Terminal 31, no open circuit
What Makes the trainer a Generation 4.0

Three jumps forward.

A fresh take on the classic vehicle electrical system: more compact, more modular, and more realistic in terms of faults. From passively reading schematic diagrams to actively building circuits.

USP 01 shield

Smart fuse.
Short-circuit-proof.

Instead of having to replace the fuse wire after every measurement fault: the smart fuse shuts off and is immediately ready for use again. Students can experiment without fear, and teachers don’t have to go through the hassle of resetting the device.

USP 02 tune

Analog + digital.
Both turn signal relays.

A classic hot-wire turn signal relay and a modern electronic turn signal relay on a trainer. Trainees can understand the generational shift in the vehicle electrical system directly by examining the components—and can compare the two using measurement technology.

USP 03 construction

16 components.
Freely wireable.

Four switches, three relays, six lights, a horn, blocking diodes, resistors—all individually connectable via 2-mm safety sockets. Like plug-in modules, but using genuine automotive components.

Data Sheet · Art. No. 12020170

Specs & scope of delivery.

Hardware specifications, mechanical specifications, and the scope of delivery.

01

Switching Components

Pushbutton S1round · Normally open
Toggle Switch S2Normally Open Contact
S3 Joystick Button2-way · 1a · 1b
Toggle Switch S4with indicator
Main fuse F14 A
02

Loads

E1, E2 LED Bulbs2 × 12 V / 0.2 W
E3 Incandescent Bulb12 V / 2 W
E4 Incandescent Bulb12 V / 4 W
Incandescent Bulb E5, E62 × 12 V / 5 W
P1 Horn12-V Buzzer
03

Switchgear & Measuring Components

Automotive Switching Relay K186/30/85/87/87a
Turn Signal Relay K2 / K3analog + digital
Blocking Diodes R5, R62 pcs.
Precision Shunts B1, B20.1 Ω + 1 Ω · 1% · max. 1 A
Resistors R1–R4 + R7100 Ω · 100 Ω · 220 Ω · 330 Ω · 31 Ω
04

Mechanics & Scope of Delivery

Connection jacks2 mm on each component
On-trainer voltage10–15V DC
form factorTable · DIN-A4 Support Frame
Dimensions (W × D × H)266 × 297 × 110mm
Weight2.1kg
Scope of deliveryDevice · 2 shorting plugs · 24 lab leads 2 mm · 2 test leads 4 to 2 mm · operating manual
Recommended accessoryPower supply TS15 · Art. No. 12050015
Conformity
In the learning path · Electrics & Electronics

Where this trainer is located in the path.

The TP-Lab Electrical Trainer 4.0 is the first step on the vehicle electrical system track. Building on that, the course covers sensors, actuators, and finally the alternator system.

Curriculum

More than the trainer.

Trainees learn terminal designations, wiring diagrams, circuit design, and troubleshooting using actual vehicle electrical system components. With a digital curriculum and the accompanying E-Learning.

  • check_circle 30-hour curriculum divided into learning units
  • check_circle Terminal Designation Trainer
  • check_circle Wiring Diagram Reading Exercises
  • check_circle Teacher Evaluation Forms
  • check_circle Circuit Assembly Instructions
  • check_circle Troubleshooting Strategies
  • check_circle Teacher Training Videos
  • check_circle Exam Templates with Fault Setups
TP-Lab Electrical Trainer 4.0 — der Kurs auf TPGO, hier eine Aufgabe auf dem Tablet Derselbe Kurs auf dem Smartphone
E-Learning · TPGO

The course for the trainer.
On every screen.

The TP-Lab Electrical Trainer 4.0 comes with a complete course on TPGO. It runs in the browser — tablet, phone, computer. The tasks walk through the same measurements the apprentice takes on the trainer: first the assumption, then the series of readings, then the comparison.

38
Tasks · with measurement series and evaluation
27
Chapters · from the basics to diagnostics
19 hrs
Hands-on · total task time
6
Languages · same task, different language

Fundamentals 60 % · Advanced 40 % SOLO 2–4 · Applying Bloom · EQF 2–3

  • DE KMK · LF 3
  • NL MBO · B1-K1
  • UK IMI · MR02
  • US ASE · VI-A
  • FR Bac Pro · C1.2
  • CH BiVo · 5.5
  • ES CFGM · 0456
  • AU AUR · AURETR112

Examples — in total the course is mapped to more than 90 curricula.

Certificate · Progress & XP

License for an unlimited number of students and teachers · Term: 10 years, renewable · Activation on your TPGO E-Learning domain.

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TP-Lab Electrical Trainer, Art.-Nr. 12 020 110 — das Gerät der Vorgängergeneration

For existing customers

Your existing trainers get their course free of charge.

Buy one trainer from Generation 4.0 and the e-learning courses for every predecessor model you already own are unlocked with it. At no extra cost. For the TP-Lab Electrical Trainer (Art. No. 12 020 110) that means 22 tasks in 19 chapters, around 12 hours of hands-on work — on the same domain, with the same progress.

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TP-Lab Electrical Trainer 4.0 for Your Workshop

We'll bring it to you.

A demonstration lasts about two hours. We set up the trainer, connect the circuits, and demonstrate fault circuits and diagnostics. You’ll see right away if it’s a good fit for your training workshop.

To take away

The flyer as a PDF.

Specifications, benefits, technical data and the task list — two pages, exactly as printed.

Download product flyerdownload
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